The Intelitek Robot Training Cell is highly versatile and compact solution designed for the industrial automation training. This system provides hands-on experience with real – world robotic operations and applications, catering to students, engineers, and technicians in industrial robotics, automation and mechatronics fields. The training cell is deigned to simulate the robot’s intended tasks, such as assembly, welding, material handling, painting or inspection under various conditions. The cell often includes fixtures and dummy components that replicate real- world environments, helping the robot to learn precise movements orientations, and operational timings. This allows engineers to refine programming, calibrate sensors and test the robots

Objectives:- 

Robotic Cell (Structure):- Strong structure made up of powder coated MS or Anodized Aluminum extrusions. Remote operation pendant in addition to the robot teach pendant will be provided with a buzzer depicting the robot motion will be provided.

  • Easy access door with safety switch & Pneumatic Gripper mounted on the Slotted Aluminum work surface for easy customization.
  • Robot controller and any other accessories required for robotic cell operation such as compressor mounted on the same mobile structure.

Machine Tending Application:

  • Pneumatic Vice : Pneumatic Vice will be provided which will be capable of holding a 20mm flat work piece. The work piece will be capable of holding a 20mm flat work piece. The work piece will be clamped in two directions to make sure that the locking positions is achieved  every single time.
  • Pneumatic chuck with three jaws will be provided which will be capable of clamping a raw job of necessary weight.
  • Compressor of minimum 50L tank capacity will be provided for operation of pneumatic actuators Pneumatic double acting solenoid valves will be provided along with the rob cell.

End Effector:

  • The end effector will pick up / drop at least four different components (Components of different shape or size) without changing the gripper.

Robot Application

Vision Inspection System:

  • 2D vision sensor will be able to perform the experiments/ exercises such as Accept / Reject of assembly Shape based sorting Size based sorting Vision sensor should be of the same make as of robotic arm.

Palletizing and handling Arrangement:

  • A separate arrangement will be provided which will allow participants to carry out the experiments on robot handling as well as palletizing applications.

Assembly Station:

  • Separate station will be provided which can carry out the bearing assembly application. Will carry out the assembly of a bearing of at least 40mm diameter and relevant shaft. The System will include two guided cylinders for the movement of the bearing and shaft and separate guided cylinders to carry out the assembly. Required solenoid valves for the pneumatic cylinders will be provided along with the rob cell.

Input and Output Requirements :

  • The robot should be provided with necessary digital inputs and digital outputs to cater for all the input and output devices such as pneumatic solenoid valves.

Software : Robotic Simulation Software :

  • Simulation software be provided along with the robots which will be exactly the same as of the robot operating software. Programs generated on this simulation software will be able to be transferred to the robots without any modification through USB drive.

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