The Bottle Filling Module Training Kit is an advanced educational tool designed to provide hands-on training in automated bottle filling processes. This Kit simulates a real-world production line and includes essential components like adjustable nozzles, a small-scale conveyor belt, precision sensors, and a programmable logic controller (PLC). A user-friendly Human-Machine Interface (HMI) allows operators to set parameters such as fill volume, flow rate, and conveyor speed, while real-time monitoring and feedback ensure accurate operation.

OBJECTIVES:

  • Provide learners with  practical experience in operating, configuring and troubleshooting a bottle filling module, preparing them for real-world applications.
  • User can introduce with the components of an automated filling system, such as  REF Sensor, actuators, PLCs and Human- Machine Interface.
  • User Can Understand how to optimize parameters such as filling speed, accuracy and volume control, as  well as how to minimize waste and errors.
  • Familiarize learners with the ability to adjust settings and configurations to accommodate different types of bottles and products.
  • Learner can understand how the bottle filling module integrates with other industrial systems such as conveyors , packaging and labeling machines, within a production line.

Components:

  • Nozzles
  • Solenoid
  • Level Sensors
  • Presence Sensor
  • Flow Sensors
  • PLC
  • Pneumatic Actuators
  • Air Compressor
  • Calibration Tools
  • Bottle Conveyor system

Specifications:

  • Filling Volume Range: Adjustable from 10 ml to 500 ml, allowing trainees to experiment with various fill levels for different types of bottles.
  • Filling Accuracy: 1-2% of target volume to reflect realistic industry standards, providing a balance between accuracy and training usability.
  • Level Sensor, Proximity Sensor, Flow Sensor: ensure accurate fills ,triggering the filling cycle, flow rate to maintain consistency.
  • Pneumatic Actuators for valve or nozzle control to start and stop liquid flow precisely.

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