Specifications:

• The Manual Control On/ Off type functionality be achieved with valves & suitable actuators for imparting at least the following trainings:

a. Bidirectional Actuation of Hydraulic cylinder.

b. Bidirectional Actuation of Hydraulic motor.

c. Usage & functioning of 3 Port 2-way Direction Control Valves (DCV).

d. Usage & functioning of different types of 4 Port 3-way Direction Control Valves (DCV) (Closed center, open center, Tandem center).

e. Usage & functioning of Different types of Flow control Valves (Pressure compensated & non-pressure compensated).

f. Usage & functioning of Pressure Relief valves.

• Electrohydraulic On/Off type functionality: The Electrohydraulic on/off type functionality shall be achieved with valves & suitable actuators for imparting at least the following trainings:

a. Relay based operation of different Electrohydraulic DCVs.

b. Suitable Hydraulic Cylinder ii) Suitable Hydraulic Motor iii) Suitable No. of 4 port

2 way DCVs iv) Suitable No. of 4 port 3 way DCVs

• The hydraulic valves, actuators, Gauges, electrical components etc. in the hydraulic training kit shall be mounted on a double-sided frame during operation. Double sided means that different manual hydraulic/ Electrohydraulic trainings can parallelly be carried out simultaneously on both side of the frame without affecting each other in any way. The double-sided frame shall be made of Steel / Aluminum and shall be sturdy in construction.
• Dimension of Hydraulic Training kit be 1800mm * 1500mm * 650mm.
• Hydraulic Powerpack: The hydraulic training kit shall have a Hydraulic powerpack to provide hydraulic power to the components, which shall include the following components:

a. Suitable electric motor Running on 230V 50HZ Single Phase AC Electrical power of either of the following makes: ABB/CG/Siemens/BB.

b. Suitable Hydraulic pump(s).

c. Hydraulic oil reservoir of suitable capacity.

d. Pressure Gauge (s).

e. Pressure relief valve.

f. Hydraulic filter (s).

g. On-off switch .

• The hydraulic powerpack shall be mounted at the bottom of the frame of the hydraulic training kit and powerpack shall be fitted with a lockable Pressure Relief valve to ensure safety of the powerpack & the module.
• The hydraulic oil used in the hydraulic powerpack shall be Viscosity Grade (VG) 68 hydraulic oil. f. All Hydraulic pump(s) provided in the Hydraulic Powerpack shall be one of the following makes: Rexroth/ Yuken/Eaton.
• All removable hydraulic hoses provided with each module should be of quick connect/ disconnect type. All removable hydraulic hoses provided in any of the module shall be one of the following makes: Parker / Gates / Vickers / Eaton.
• Hard piped hydraulic lines on the hydraulic modules shall be of sturdy construction to ensure safety of the modules.

Learning Objectives: 

1. Understand Pneumatics – Learn how compressed air is used to move cylinders and other components.

2. Identify Components – Get familiar with solenoid valves, sensors, actuators, and other parts of an electropneumatic system.

3. Build and Connect Circuits – Practice wiring electrical components and connecting pneumatic tubes to create working systems.

4. Learn Control Logic – Understand how relays, timers, and sensors control movements in automated systems.

5. Ensure Safety – Follow safety rules to handle high-pressure air and electrical connections safely.

6. Troubleshoot Problems – Learn how to find and fix issues in electropneumatic circuits.

Intelitek’ Hydraulic training kit is designed for educational purpose where students can easily operate the training kits to get necessary hands on experience. Safety is of utmost importance when it comes to operation by students and we have focused on the same aspect in both models of our hydraulic training kits.