Learning Objectives

• Understand SCADA Architecture – Learn the fundamental components of SCADA systems, including RTUs (Remote Terminal Units), PLCs (Programmable Logic Controllers), and HMI (Human-Machine Interface).
• Integration of Smart Control Systems – Explore how SCADA integrates with IoT-enabled smart control systems for real-time monitoring and automation.
• Communication Protocols – Gain knowledge of industrial communication protocols such as Modbus, MQTT, OPC, and Ethernet for data exchange.
• Data Acquisition & Processing – Learn methods to collect, analyze, and visualize real-time industrial data for effective decision-making.
• SCADA Software & Interface Design – Develop skills in configuring SCADA software for process control, alarms, and remote monitoring.
• Industrial Automation & Control – Understand how smart controllers and SCADA improve operational efficiency, predictive maintenance, and fault detection.
• Practical Implementation & Case Studies – Apply theoretical knowledge through hands-on projects, simulations, and industry case studies.

Learning Outcomes:

• After completing this learning module, learners will be able to:
• Explain SCADA System Architecture – Describe the components and working principles of SCADA, including RTUs, PLCs, HMIs, and communication networks.
• Integrate Smart Control Systems – Successfully connect smart sensors, controllers, and SCADA software for real-time industrial automation.
• Implement Industrial Communication Protocols – Configure and utilize protocols like Modbus, MQTT, OPC, and Ethernet for seamless data exchange.
• Analyze and Interpret SCADA Data – Collect, visualize, and process industrial data for predictive maintenance, fault detection, and process optimization.
• Design and Configure SCADA Interfaces – Develop HMI screens, set up alarms, and implement control logic for effective monitoring and control.
• Enhance Industrial Automation Efficiency – Apply SCADA-based automation techniques to improve system reliability, reduce downtime, and optimize energy usage.

Specifications –

• Siemens PLC S7 1500
• Double Pole MCB
• DC Solid State Relay (Heat Control)
• Fuji Electric FVR Micro
• Digital Stepper Motor Driver
• Siemens Servo Drive
• PID Controller
• 2 Channel & 4 Channel Relay
• Grey Color Terminal Block
• Mushroom Head Emergency Switch
• Power Selector Switch
• Sensor Module
• Analog Meter
• HMI
• Switchgear Module
• Pressure Switch
• Abbreviations

Digital sensor module –Digital sensor module is an automation module mounted on the training structure. This module consists of 4 digital sensors which are as follows:

• 1. PNP type (Normally Open) Inductive Sensor
• 2. PNP Type (Normally Close) Inductive Sensor
• 3. Photo sensor (Normally Open)
• 4. Capacitive Sensor (Normally Open)
• 5. Analog Proximity sensor
• This module has got only input components and all inputs are connected to Field input module.

Automation Module:

HMI Module –

• WECON PI3070IG-C(W) HMI – Specifications
• Display: 7″ TFT LCD, 800×480 resolution, LED backlight (50,000 hrs.)
• Touch Panel: 4-wire resistive
• Processor: Cortex A35, 1.2 GHz
• Memory: 128MB RAM, 128MB Flash
• Ports: RS232, RS422/485, USB 2.0 (Host & Client), Ethernet
• Wireless: Wi-Fi (for “W” model), 4G (for “4G” model)
• Power Supply: 24V DC (12-28V range), <15W
• Dimensions: 201.2 × 147.2 × 39.0 mm
• Mounting: Panel mount (Cutout: 192 × 138 mm)
• Protection: IP65 (Front)
• Temperature: -10°C to 55°C (operation)
• Software: PIStudio, supports multiple PLC brands