The 2-W Electric Vehicle Working Model Training Setup (Open Learning Format) is a practical educational platform designed for hands-on learning and demonstration of electric two-wheeler propulsion systems. The system represents the complete EV drivetrain including traction motor, motor controller, battery pack and transmission system mounted on an open-frame structure.

The open architecture allows clear visibility of component layout, wiring connections and power flow, enabling students to understand EV system integration and operation. The platform supports real-time monitoring of electrical and mechanical parameters through integrated sensors and instrumentation.

Description

IES-EV-352

2-W Electric Vehicle Working Model Training Setup – IES-EV-352

2 Wheeler Electric Vehicle Training System is a practical and industry-relevant platform designed to provide hands-on learning of electric vehicle propulsion, battery systems, motor control, and regenerative braking.

This system features a real EV drivetrain setup including BLDC/PMSM motor, lithium battery, motor controller, and CAN-based data acquisition system, allowing students to understand real-time EV operation, diagnostics, and performance analysis.

It is ideal for EV training labs, engineering colleges, automotive institutes, and skill development centers focusing on electric mobility.

KEY TECHNICAL SPECIFICATIONS

  • Traction Motor
    High-efficiency BLDC / PMSM traction motor designed for electric two-wheeler drivetrain operation with configurable voltage levels.
  • Motor Controller
    Programmable EV motor controller supporting throttle control, regenerative braking and real-time motor control functions.
  • Battery & Energy Storage System
    EV-grade lithium battery pack with integrated battery management system for monitoring voltage, current and temperature parameters.
  • Transmission & Drive System
    Direct coupling, chain drive or belt drive arrangement for demonstration of drivetrain power transmission.
  • Mechanical Frame Structure
    Open mild-steel powder-coated frame with accessible mounting for motor, controller and battery components.
  • Instrumentation & Sensors
    Integrated sensors and digital instrumentation for measurement of voltage, current, torque, speed and temperature.
  • Display & Monitoring Interface
    PC-based monitoring interface with CAN communication software along with digital meters mounted on the frame.
  • Data Acquisition System
    CAN-based data acquisition system enabling real-time monitoring, logging and diagnostic analysis.
  • Safety & Protection System
    Electrical protection including MCB, fuse protection, overload protection and emergency stop switch.

RANGE OF EXPERIMENTS

  • Study of electric vehicle propulsion system and energy flow

  • Analysis of motor speed, torque and performance characteristics

  • Investigation of regenerative braking operation

  • Battery performance monitoring and charge behaviour analysis

  • Controller throttle response and speed control testing

  • Real-time monitoring of electrical and mechanical parameters

  • Sensor signal measurement and calibration experiments

  • EV drivetrain diagnostics and troubleshooting exercises

FEATURES

  • Open learning format with clearly visible EV components

  • Real EV drivetrain components for practical training

  • CAN-based monitoring and diagnostic capability

  • Integrated sensors and digital instrumentation

  • Regenerative braking functionality for energy recovery study

  • Accessible wiring connections for testing and measurement

  • Modular structure for easy maintenance and experimentation

  • Built-in safety protection for laboratory operation

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