Rockwell – IES-PCI-424

Distributed Control System Trainer – Rockwell (IES-PCI-424)

Distributed Control System Trainer is an advanced industrial training system designed to provide hands-on experience in DCS architecture, process automation, and SCADA integration.

This system enables students to learn real-time monitoring, distributed I/O control, industrial networking, and advanced process control strategies, making it ideal for engineering colleges, process control labs, and industrial training institutes.

Technical Specifications

Industrial DCS/PLC Controller System – Compact industrial controller with minimum 2 MB user memory, capable of supporting at least 16 local I/O modules and up to 40 communication nodes, featuring Ethernet-based communication; compatible with leading industrial platforms such as Allen-Bradley, Siemens, Honeywell, or Emerson.
Digital Input and Output Modules – Industrial 16-channel Digital Input module (24 V DC) and 16-channel Digital Output module (24 V DC) with industrial isolation, sink/source configuration, and built-in protection for reliable field signal interfacing.
Analog Input Modules – Two 8-channel analog input modules configurable for 4–20 mA or 0–10 V signals, supporting loop-powered or externally powered transmitters with minimum 16-bit resolution for accurate signal acquisition.
Isolated HART Analog Input Module – 8-channel isolated analog input module with HART communication support, providing channel-to-channel isolation for reliable field instrument diagnostics and communication.
Analog Output Module with HART – 8-channel isolated analog output module supporting 4–20 mA signals with HART protocol and high-resolution output for precise control signal generation.
Industrial Ethernet Communication System – Ethernet communication adapter with RJ-45 interface, supporting connection of multiple I/O modules via TCP/IP network, integrated with an industrial 8-port unmanaged Ethernet switch (10/100 Mbps) for network connectivity.
Terminal Bases and Mounting System – Industrial DIN-rail and panel-mounted terminal bases with screw-type terminals designed for easy wiring, module installation, maintenance, and signal isolation.
SCADA and Engineering Software – Licensed SCADA operator software providing graphical visualization, alarms, trends, historian, and reporting functions, along with engineering configuration software for controller programming, I/O configuration, diagnostics, and commissioning.
Power Supply and Industrial Computing System – DIN-rail mounted industrial power supply (24–28 V DC, ≥120 W) with over-voltage, over-current, and short-circuit protection, combined with two industrial PCs (Intel i7 or equivalent, 16 GB RAM, 1 TB SSD) for engineering and operator stations.
DCS Trainer Workstation Structure – Floor-mounted industrial training workstation (approx. 1800 × 800 × 1600 mm) with powder-coated CR steel frame, laminated worktop, insulated mounting panel, integrated power console with MCB protection, cooling system, provisions for two PCs and four 42″ Full HD industrial monitors, and organized cable routing with proper earthing.

KEY FEATURES

Complete DCS stack: Controller, Distributed I/O, Networking, Engineering & Operator Stations
HART-enabled isolated analog I/O for smart field devices
Industrial Ethernet (TCP/IP) communications
Perpetual licenses for Engineering & SCADA software
Expandable architecture for additional I/O and networks
Industrial-grade hardware for continuous operation
Designed for real process integration and advanced control strategies

SYSTEM ARCHITECTURE

Central DCS/PLC-based Controller (CPU)
Local/Remote Digital & Analog I/O Modules
Industrial Ethernet communication infrastructure
Engineering Workstation
Operator/SCADA Workstation
Industrial Power Supplies and protected distribution

INTENDED APPLICATIONS

DCS & process automation training
Control loop design and tuning
SCADA, alarms, and historian training
Integration with real/simulated process skids
Academic labs and industrial skill development centers

GENERAL

- Application: DCS Architecture, Advanced Process Control & SCADA Training
- Mounting: Floor-mounted industrial workstation
- Safety: MCB-protected power distribution, proper earthing, industrial wiring practices