A PLC-based flow and pressure control system is an advanced educational tool designed to provide hands-on experience in the field of industrial automation and control systems. The kit is specifically tailored for students, engineers and technicians who want to learn and develop skills related to programmable logic controllers (PLCs) and their application in controlling flow and pressure in various industrial processes. PLC-based flow and pressure control system training kit operates by first gathering real-time data from flow and pressure sensors. The PLC  receives these inputs and processes them according to pre-programmed logic to maintain specific setpoints for both flow and pressure. For instance, if the flow rate or pressure deviates from the desired setpoint, the PLC will automatically adjust the speed of the pump or the position of the valve to bring the values back into the required range. This mimics real- world industrial processes where precise control over fluid dynamics is crucial.

 

OBJECTIVE :

  • Teach the principles of flow and pressure control, including relevant sensors and actuators.
  • Demonstrate PLCs integrate with flow meters, pressure sensors, and control valves.
  • Connect theoretical knowledge to practical scenarios  in various industries, Such as water treatment , manufacturing and process automation.
  • Develop problem -solving skills for diagnosing and fixing issues in PLC-based control systems.

COMPONENTS:

  • Sump/water  storage tank
  • Pressure vessel
  • Pressure gauge
  • CPVC Piping
  • Centrifugal Pump
  • Flow meter
  • Pressure transmitter
  • Pneumatic Control valve
  • Rotameter
  • E/P Converter
  • A.F.R / F.R.L Unit
  • Power Supply
  • Electronics PID Controller/ PLC Controller
  • Electrical Control Panel
  • SCADA Application Software
  • Computer Air Compressor

SPECIFICATIONS:

  • Understand the concept of feedback FLOW & PRESSURE control loop.
  • User Friendly, Self Explanatory Systems.
  • Leak proof Safety Measures, sturdy piping.
  • Enhanced Electrical Safety Measures Considerations.
  • Training Manual & Mimic Charts for Operation Ease.
  • System Frame with Caster Wheel Arrangement for ease in Movement.
  • M.S. powder coated cubical plant with standard Instrument Mountings.
  • Inbuilt Safety Measures to avoid improper usage.
  • Computer Interface , SCADA Application software connectivity for analysis of Flow & Pressure Control System Trainer.

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