Description

IES-MS-505

Technical Specifications

1. Air Supply System – Includes a 1 HP, 50 L twin-cylinder oil-free air compressor operating on a single-phase power supply for reliable pneumatic operation.
2. PLC Controller Module – CompactLogix or equivalent PLC with 24 V DC operation, equipped with 16 Digital Inputs, 16 Digital Outputs, and Ethernet communication capability.
3. Pneumatic Actuators – Single-acting cylinder and double-acting magnetic cylinder with 100 mm stroke length and 20 mm bore diameter for controlled motion applications.
4. Sensors and Switches – Reed switches (24 V DC) and proximity/limit switches (24 V DC, normally closed) for position detection and system feedback.
5. Directional and Solenoid Valves – 3/2-way and 5/2-way solenoid valves with single and double solenoid operation, manual override facility, and LED status indication.
6. Manual and Logic Valves – Lever-operated 3/2-way and 5/2-way valves along with pneumatic logic components such as shuttle (OR), two-pressure (AND), and one-way flow control valves.
7. Air Preparation Unit – FRL (Filter-Regulator-Lubricator) assembly with integrated pressure gauge for clean and regulated compressed air supply.
8. Instrumentation and Measurement – Pressure gauge with 0–10 bar measuring range and 63 mm dial size for monitoring pneumatic pressure.
9. Electrical Control System – Pushbutton station with illuminated NO/NC switches, relay station with multiple contacts, pilot lamps, buzzers, and a 24 V DC (4.5 A) regulated power supply.
10. Workstation and Mounting Structure – Industrial pneumatic workstation with anodized aluminum profile plate (approx. 1100 × 700 mm), aluminum profile frame, wooden work surface, lockable 3-drawer pedestal, pneumatic hoses with fittings, and castor wheels for mobility.

FEATURES

• Practical training in relay-based logic circuits
• Comprehensive coverage of actuators, solenoid valves, FRL, flow & logic elements
• PLC-integrated electro-pneumatic control and diagnostics
• Modular layout for quick circuit reconfiguration
• Emphasis on safe operation, maintenance, and fault isolation
• Industrial-grade components suitable for repeated laboratory use

RANGE OF EXPERIMENTS

• Basics of pneumatic air preparation and distribution
• Operation of single-acting and double-acting cylinders
• Directional control using 3/2, 5/2, and 5/3 valves
• Relay logic implementation for sequence control
• PLC-based electro-pneumatic control and interlocking
• Flow control and speed regulation of actuators
• Logic operations using AND / OR pneumatic valves
• Sensor-based actuation and position feedback
• Fault simulation, diagnosis, and troubleshooting

GENERAL

• Application: Electro-Pneumatic Training for Automation & Mechatronics
• Mounting: Floor-mounted modular workstation
• Safety: Proper earthing, pressure regulation, and electrical protection provided