The Digital Sensors Demo Bench is designed for academic and industrial training to provide hands-on exposure to digital sensors used in modern automation systems. The workbench enables learners to study sensors producing binary (ON/OFF), pulse, and frequency outputs, commonly interfaced with PLCs, counters, indicators, and industrial controllers. Students Learns practical skills in sensor configuration, calibration, signal interpretation, fault diagnosis, and troubleshooting.

 IES-EC-708

Technical Specifications

  • Proximity Sensor Set – Training setup including inductive, capacitive, photoelectric, and ultrasonic proximity sensors for studying different industrial sensing principles.
  • Inductive Proximity Sensor – Industrial 3-wire sensor with PNP/NPN selectable output, used for detecting metallic objects without physical contact.
  • RPM Sensor with Digital Indicator – Non-contact speed measurement sensor with digital display for monitoring rotational speed of moving parts.
  • Digital U-Tube Manometer – Precision digital manometer used for pressure measurement and calibration reference in laboratory experiments.
  • Capacitive Proximity Sensor – 3-wire capacitive sensor with adjustable sensitivity, capable of detecting both metallic and non-metallic materials.
  • Photoelectric Sensor – Industrial diffuse or retro-reflective photoelectric sensor with PNP/NPN output for object detection applications.
  • Flow Measurement Sensor – Industrial flow sensor with digital pulse output, suitable for process flow monitoring experiments.
  • Rotary Encoder – Incremental rotary encoder (minimum 1020 PPR) providing pulse output signals for position and speed measurement.
  • Level and Pressure Switching Devices – Float-type level switch and industrial pressure switch (0–10 bar range) for ON/OFF control applications.
  • Indicators and Accessories – Includes digital indicators (flow, pressure, temperature, level), signal conditioners, pulse counters, buzzers, switches, terminal blocks, wiring accessories, and mounting hardware for complete instrumentation training setup.

FEATURES

  • Supports ON/OFF, pulse, and frequency-based digital sensors
  • Modular design for easy sensor interchange ability
  • Industrial-grade sensing devices
  • Real-time diagnostics and fault simulation capability
  • Safe wiring terminals and structured cable management
  • Suitable for ITIs, engineering colleges, and industrial training centres
  • Enhances understanding of sensor-to-controller interfacing
  • Robust construction for long-term laboratory use

RANGE OF EXPERIMENTS

  • Study of digital sensor operating principles
  • ON/OFF control and switching behaviour analysis
  • Pulse and frequency signal measurement
  • Proximity sensor applications and characteristics
  • Speed and position measurement using encoders
  • Flow and level detection using digital sensors
  • Testing of pressure and level switches
  • Fault insertion, diagnosis, and troubleshooting
  • Interfacing digital sensors with indicators and counters

SERVICES REQUIRED

  • Electrical Supply: 1φ, 230 V AC, 50 Hz
  • Auxiliary Supply: 24 V DC (for sensor operation)

GENERAL

  • Application: Digital Sensors Training for Automation & Process Control
  • Mounting: Floor-mounted workstation
  • Safety: Proper isolation, earthing, and protective devices provided

 

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