Description

IES-PCI-418

Instrumentation Installation Trainer is a comprehensive industrial training system designed to provide hands-on experience in field installation, calibration, and maintenance of process instrumentation systems.

This trainer enables students to learn real-world practices including pressure, flow, level, and temperature measurement, tubing layout, cable termination, and control valve installation, making it ideal for engineering colleges, ITI institutes, and industrial training centers.

Technical Specifications

• Skid Structure – Heavy-duty MS steel skid frame with powder-coated finish designed for outdoor industrial use. Floor-standing structure with provisions to mount two instruments of each type along with supports for tubing, cable trays, and accessories.
• Pressure Instrumentation Set – Includes pressure transmitters with 4–20 mA output, pressure gauges, manifolds, impulse tubing, and necessary fittings for pressure measurement and calibration practice.
• Level Measurement Instruments – Differential pressure (DP) / capacitance type level transmitters and level switches with mounting brackets for studying industrial level measurement techniques.
• Flow Measurement Instruments – Turbine type and rotameter type flow meters with suitable adapters and process connections for demonstrating flow measurement principles.
• Temperature Instrumentation – RTD temperature sensors with thermowells and temperature transmitters providing 4–20 mA output for industrial temperature monitoring applications.
• Control Valve Assembly – Pneumatic control valve with actuator and positioner or I/P converter (optional) along with FRL unit, pneumatic tubing, and fittings for control loop experimentation.
• Tubing and Piping Kit – Industrial GI / CPVC / SS tubing with ¼″ and ½″ connections, including elbows, tees, unions, reducers, ferrules, and tube clamps for installation and maintenance training.
• Junction Box and Termination System – Junction box (approx. 600 × 400 mm) with DIN-rail mounted terminal blocks, cable glands, ferrules, lugs, and gland plates for electrical termination practice.
• Cable Tray and Instrumentation Cabling – GI cable tray sections with supports, clamps, and brackets for routing practice, along with multicore shielded instrumentation cables suitable for extended training use.
• Mounting Hardware and Documentation – Complete installation accessories including U-bolts, saddle clamps, mounting brackets, fasteners, and tag plates along with detailed manuals covering installation, tubing layout, termination diagrams, safety guidelines, and maintenance procedures.

FEATURES

• Realistic field-installation skid layout
• Supports electrical, pneumatic, and mechanical instrumentation practices
• Industrial-grade mounting hardware and fittings
• Suitable for ITI, diploma, engineering, and skill-development programs
• Designed for repeated use and long-term training cycles
• Enhances understanding of installation standards, safety, and maintenance discipline

RANGE OF PRACTICAL ACTIVITIES

• Instrument mounting and alignment
• Impulse tubing layout and leak prevention
• Control valve installation and pneumatic connections
• Electrical cable termination and gland fitting
• Junction box wiring and tagging
• Cable tray routing and support installation
• Field troubleshooting and maintenance simulation
• Learning field calibration.

GENERAL

• Application: Instrumentation Field Installation & Maintenance Training
• Mounting: Floor-standing outdoor-ready skid
• Safety: Rounded edges, proper supports, grounding points, and safety guidelines included