Description

     IES-PCI-419

Universal Calibration & Work Bench – IES-PCI-419

Calibration Workbench is a comprehensive industrial training system designed for instrument calibration, testing, and maintenance of process control instruments.

This workstation provides hands-on experience in pressure, temperature, flow, level, and electrical signal calibration, making it ideal for instrumentation laboratories, QA/QC training, and industrial maintenance training centers.

Technical Specifications

• Calibration Workstation – Industrial-grade calibration bench designed with a modular mounting system, ergonomic layout, and integrated storage compartments for organizing calibration instruments and accessories.
• Pressure Calibration System – High-precision pressure calibration setup including a handheld/bench type pressure calibrator (up to 50 bar, ±0.02% FS accuracy) and a deadweight tester (0–100 bar range, ±0.05% accuracy) with hardened stainless steel piston-cylinder assembly and traceable calibration weights.
• Digital Storage Oscilloscope (DSO) – Advanced 100 MHz bandwidth oscilloscope with 4 analog channels, sampling rate up to 2 GS/s, memory depth up to 24 Mbps, WVGA (800 × 480) display, waveform capture rate up to 30,000 wfms/s, vertical scale 1 mV/div–10 V/div, and optional function generator and serial bus analysis features.
• Multifunction Process Calibrator – Industrial calibrator capable of sourcing and simulating 4–20 mA current loops, 0–10 V signals, RTD sensors, thermocouples, and frequency signals for comprehensive process instrumentation testing.
• Temperature Calibration Unit – Dry block temperature calibrator with operating range –20 °C to 650 °C and interchangeable inserts for calibrating temperature probes and sensors.
• Signal Generation and Loop Testing Equipment – Precision signal generator (0.3 Hz – 5 MHz) capable of producing sine, square, triangle, ramp, pulse, and TTL waveforms with 20 Vpp output, DC offset, and multiple modulation modes, along with a 4–20 mA loop calibrator for current loop testing.
• Flow and Level Calibration Modules – Simulated calibration setups including an adjustable flow calibration rig with reference rotameter and a simulated tank-based level calibration system with adjustable level measurement points.
• Measurement and Testing Instruments – True RMS digital multimeter (CAT III/IV) supporting voltage, current, resistance, and continuity measurements for electrical testing and calibration tasks.
• Calibration Software, Tools, and Accessories – Calibration management software for storing calibration data and generating reports, along with soldering station, hand tools, connectors, test leads, wiring ducts, terminal blocks, and cable management accessories.
• Safety System and Workbench Structure – ESD protection accessories including grounding points and insulated mats, supported by a heavy-duty industrial workbench with laminate-finished particle board, caster wheels with brakes, storage cabinet with drawers, and comprehensive training manuals for calibration exercises.

  KEY FEATURES & LEARNING OBJECTIVES

• Calibration Fundamentals: Principles, traceability, error detection and standards
• Industrial Instrument Calibration: Pressure, temperature, flow, and level instruments
• Calibration Equipment & Techniques: Dry block calibrators, multimeters, deadweight testers, signal simulators
• Loop Testing & Simulation: 4–20 mA, 0–10 V, resistance, frequency signals
• Documentation & Compliance: Recording data, generating reports, audit readiness

 RANGE OF PRACTICAL ACTIVITIES

• Pressure calibration using calibrator and deadweight tester
• Temperature calibration using dry block and sensors
• Flow and level calibration with simulated rigs
• Loop testing and signal simulation (mA/V/Ω/Hz)
• Error analysis, uncertainty basics, and documentation
• Report generation and compliance checks

 GENERAL

• • Application: Instrument Calibration, QA, Commissioning & Maintenance Training
  • Mounting: Floor-mounted ergonomic workstation
  • Safety: ESD protection, grounding, and safe operating practices included