The Analog Sensors Demo Bench-Analog is designed for academic and industrial skill-development programs to provide hands-on training in industrial analog sensors widely used in process automation. The system enables students to configure, calibrate, interpret, and troubleshoot analog sensors operating on industry-standard signals such as 4–20 mA and 0–10 V DC. The trainer helps learners understand the principle of operation, specifications, selection criteria, characteristics, and connectivity of different process sensors.

Description

 IES-EC-707

WORKSTATION SPECIFICATIONS

  • Type: Floor-mounted modular workstation
  • Worktop Material: Industrial-grade particle board, Approx. 25 mm thick
  • Laminate Finish :
  • Top: 0.8 mm Marino laminate
  • Bottom: 0.6 mm white balancing laminate
  • Minimum Working Area: 1500 mm × 450 mm × 25 mm
  • Overall Table Dimensions: 1500 mm × 700 mm × 1400 mm
  • Frame Construction: CR-grade sheet metal and MS tubular structure
  • Mobility: Four caster wheels with locking brakes
  • Pedestal Cabinet: Includes three drawers
  • Power Supply Console:
  • Size: Approx. 1420 mm × 300 mm × 300 mm
  • Two exhaust fans on rear side
  • Screen-printed front panel with system information
  • Panel Material: Non-breakable panel, 4 mm thick, Made of Wood
  • Aluminium Profiles:
  • Vertical pillars: Approx. 120 mm × 40 mm × 1200 mm
  • Horizontal modular profile: Approx. 1500 mm × 50 mm × 15 mm
  • Top groove ≥ 7 mm; Bottom groove ≥ 10 mm
  • Modular Panel Size: 330 mm × 220 mm each
  • Optional Accessories: PC desktop mount, LCD monitor mount, keyboard drawer
  • Documentation: All panels are supplied with wiring diagrams for experiments

FEATURES

  • Supports 4–20 mA and 0–10 V DC analog signals
  • Modular panel-based architecture for easy reconfiguration
  • Industrial-grade sensors and instrumentation
  • Clear schematic representation on each panel
  • Safe and ergonomic workstation design
  • Suitable for academic labs, ITIs, and industrial training centers
  • Emphasis on industrial wiring, grounding, and safety practices
  • Long service life with robust mechanical construction

RANGE OF EXPERIMENTS

  • Study of pressure, level, flow, and temperature sensors/transmitters
  • Calibration of 4–20 mA and 0–10 V DC transmitters
  • Characteristics of analog sensors
  • Signal conditioning and scaling techniques
  • Effect of signal loss in analog signals
  • Comparison of RTD vs thermocouple sensors
  • Valve characteristics and positioning study
  • Load cell measurement and analog output interpretation
  • Fault simulation and troubleshooting of sensors

UTILITY REQUIREMENT

  • Electrical Supply: 1φ, 230 V AC, 50 Hz
  • Compressed Air:4–6 kg/cm² (for pneumatic experiments)

GENERAL

  • Application: Instrumentation & Process Automation Training
  • Mounting: Floor-mounted workstation

Safety: Proper earthing, fuses, and isolation provided

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